A puddle flange is a simple yet essential fitting used in civil construction to prevent water leakage where pipes pass through concrete structures. In RCC (Reinforced Cement Concrete) slabs, these flanges act as a seal that stops water from migrating along the outer surface of a pipe. Whether you are working on water tanks, basements, lift pits, or underground pipelines, installing a puddle flange correctly ensures waterproofing and structural durability. This step-by-step guide from Udhhyog , a leading supplier of GI, MS, and SS puddle flanges in India, explains how to use a puddle flange during RCC slab construction. 🧰 Step-by-Step Guide ✅ Step 1: Choose the Right Puddle Flange Select a puddle flange based on the pipe size and material (MS, GI, or SS). GI puddle flanges are ideal for general drainage and water pipes. Use stainless steel for corrosive environments or coastal zones. At Udhhyog , we provide puddle flanges in custom sizes with...
Get link
Facebook
X
Pinterest
Email
Other Apps
Puddle Flange Uses in Water Retaining Structures – GI Types & Supplier Details
Get link
Facebook
X
Pinterest
Email
Other Apps
-
Discover the role of GI puddle flanges in water retaining structures like tanks, STPs, and drainage systems. Learn their benefits, uses, and top supplier options in India for industrial and civil Udyog projects.
Introduction: Puddle Flange in Water Retaining Systems
Water retaining structures such as RCC tanks, sump wells, STP tanks, and reservoirs require leak-proof pipe penetrations. This is where puddle flanges—especially GI (Galvanized Iron) puddle flanges—play a vital role. Their corrosion resistance, structural strength, and ability to seal pipe entries through concrete make them essential in both industrial Udyog and civil infrastructure projects.
What Is a Puddle Flange?
A puddle flange is a circular plate or collar that is welded or fixed around a pipe where it passes through a concrete wall, slab, or floor, designed to prevent leakage at the pipe-to-concrete interface.
✅ Key Benefits:
Ensures a watertight seal
Anchors the pipe within the concrete
Prevents water ingress or egress
Withstands internal and external pressure
Why GI Puddle Flanges Are Preferred
GI (Galvanized Iron) puddle flanges are steel flanges coated with zinc, offering:
High corrosion resistance
Long-term durability underground or submerged
Better cost-effectiveness than stainless steel
Compatibility with both MS and PVC/HDPE pipes
Applications of GI Puddle Flanges in Water Retaining Structures
Application
Structure Type
Purpose
RCC Water Tanks
OHTs, UG Sumps
Prevent leakage at pipe entry points
STP/ETP Tanks
Industrial Wastewater Systems
Seal sewage/outlet/inlet pipes
Rainwater Harvesting
Collection Tanks
Secure vertical drainage pipes
Drainage Wells
Civil Drainage Networks
Prevent seepage into foundation
Water Pumping Stations
Udyog/utility plants
Pressure seal in pump chambers
Swimming Pools
Pool Return/Outlet Pipes
Waterproofing under concrete deck
Technical Specifications of GI Puddle Flanges
Feature
Specification
Material
Mild Steel with Zinc Coating
Coating
Hot-dip galvanizing (avg. 80 microns)
Thickness
5 mm to 12 mm
Sizes
2” to 24” (custom also available)
Standards
IS 2062 / DIN 2576 (for flanges)
Pressure Rating
Up to 10 bar
Pipe Compatibility
MS, PVC, HDPE, SS
Top GI Puddle Flange Suppliers in India
Here are some reliable GI puddle flange manufacturers and suppliers catering to industrial and civil projects:
Supplier
Location
Speciality
Neer Drain Pvt. Ltd.
Delhi NCR
Civil water tank applications
Techno Puddle Fittings
Ahmedabad
GI & epoxy-coated MS puddle flanges
Flowline Industries
Mumbai
Custom size GI flanges, fast delivery
Jai Bharat Engineering
Hyderabad
STP, drainage & utility Udyog supplies
TruTech Engineers
Coimbatore
Water treatment GI flange components
📞 Most suppliers offer bulk pricing and custom flange fabrication for large-scale Udyog projects.
Price Chart: GI Puddle Flanges in India (2025)
Size (Inches)
Approx Price (₹/Piece)
2”
₹180 – ₹250
4”
₹300 – ₹450
6”
₹500 – ₹650
8”
₹650 – ₹850
10”
₹900 – ₹1200
12”
₹1300 – ₹1600
💡 Prices vary based on zinc coating thickness, flange width, and order quantity.
Advantages of GI Flanges in Concrete Structures
🛡️ Zinc coating protects against rust & oxidation
🔩 Easily welded or clamped onto MS pipe
🧱 Perfect for embedding in RCC walls and slabs
💧 Maintains hydraulic seal even under pressure
🧰 Suitable for both inlet and outlet pipe connections
Installation Tip
When casting a puddle flange in RCC:
Ensure minimum concrete cover of 50 mm
Apply bitumen or epoxy coating at the interface if additional sealing is required
Use formwork rings to keep flange centered during casting
GI puddle flanges are indispensable for water retaining and concrete structures in both civil and Udyog projects. Their durability, corrosion resistance, and cost-effectiveness make them ideal for a wide range of applications, from drainage lines to municipal water tanks. Choose reliable suppliers, verify zinc coating quality, and ensure correct RCC installation for long-term performance.
FAQs – GI Puddle Flanges for Water Retaining Structures
Q1. Can GI puddle flanges be used for potable water tanks?
✅ Yes. Ensure food-grade zinc coating or epoxy coating for potable water usage.
Q2. Are GI flanges suitable for chemical tanks?
❌ No. Use SS 316 puddle flanges for chemical resistance in STP or ETP.
Q3. How long does a GI flange last underground?
Typically 10–15 years if proper galvanizing and installation are followed.
Q4. Do I need to weld the GI flange to the pipe?
Yes, usually it's welded to MS pipe or clamped tightly for PVC pipes using sealing gaskets.
Q5. Where can I buy GI puddle flanges in bulk?
Contact manufacturers in Delhi, Ahmedabad, Mumbai, Coimbatore, or Ludhiana for direct pricing.
Introduction MS Pipes (Mild Steel Pipes) are widely used in construction, fabrication, plumbing, and infrastructure sectors across India. As raw material prices and transportation costs fluctuate, it's crucial to stay updated with the latest MS pipe price in India for 2025 to make informed purchasing decisions. This guide covers: Latest rate chart of MS pipes (ERW, round, square, seamless) Price factors Buying tips for industries & traders ✅ Short Summary MS pipe price in India (2025) ranges from ₹90 to ₹350 per meter , depending on pipe size, thickness, shape, coating, and quality. ERW MS pipes are the most commonly used, with average rates around ₹110–₹280/m. 📈 MS Pipe Price Chart – India 2025 (Per Meter) MS Pipe Type Size (Inches) Thickness (mm) Price Range (INR) Application MS ERW Pipe 1" – 4" 2.0 – 4.0 ₹100 – ₹240 Construction, fabrication MS Round Pipe 0.5" – 6" 1.5 – 5.0 ₹90 – ₹270 Scaffolding, general plumbing MS Square Pipe ...
Introduction Choosing the right type of pipe for industrial and construction applications is crucial. GI (Galvanized Iron) pipes and MS (Mild Steel) pipes are two of the most commonly used options in Udyog and infrastructure projects. This guide provides a detailed comparison of their properties, uses, pricing, and benefits. What Are GI Pipes? GI pipes are steel pipes coated with a protective layer of zinc to prevent corrosion. Features: Corrosion-resistant due to zinc coating. Suitable for water supply and outdoor applications. Long-lasting and durable. Common Uses: Water pipelines Structural support Agricultural irrigation Scaffolding What Are MS Pipes? MS pipes are made from low-carbon steel and are widely used in structural and industrial applications. Features: High strength and flexibility. Easy to weld and fabricate. Cost-effective compared to GI pipes. Common Uses: Construction frameworks Automobile components Machinery manufacturing Fencing and railings GI vs. MS Pipe...
Introduction Choosing between GI (Galvanized Iron) pipes and MS (Mild Steel) pipes depends on corrosion resistance, strength, durability, and application needs . Both have their own advantages in construction, plumbing, and industrial sectors . Let’s compare them to help you decide the best option. 🔹 What is a GI Pipe? GI pipes are steel pipes coated with a protective zinc layer to prevent corrosion and rusting . They are widely used in plumbing, water supply, and outdoor applications . Key Features: Rust-resistant due to zinc coating Long lifespan in humid and outdoor environments Ideal for water & gas supply Requires minimal maintenance 🔹 What is an MS Pipe? MS pipes are made from low-carbon steel , making them strong and flexible . They are commonly used in structural applications, fire protection, and industrial fluid transport . Key Features: Strong and weldable for various applications Lower cost compared to GI pipes Better tensile strength for heavy loads Ca...
Comments
Post a Comment