Pressure Relief Valve Working Principle Explained with Diagram & PDF (2025)
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A pressure relief valve (PRV) works by opening at a preset pressure to release excess fluid or gas, preventing system damage or failure. It automatically resets once normal pressure resumes.
What is a Pressure Relief Valve?
Definition
A pressure relief valve is a safety device used in piping systems to protect against over pressure conditions by venting fluid until pressure returns to safe levels.
Working Principle of a Pressure Relief Valve
Step-by-Step Functioning
Normal Flow: Valve remains closed under system operating pressure.
Over pressure Condition: When pressure exceeds the set limit, force overcomes the spring tension.
Valve Opens: Excess fluid or gas is vented through the outlet.
Pressure Normalizes: Valve reseats automatically once pressure drops below the set point.
⚠️ Important: The PRV must be correctly calibrated to prevent damage or leaks.
Diagram of Pressure Relief Valve
Visual Representation
Labels:
Spring
Adjusting Screw
Valve Seat
Inlet & Outlet
Applications in Udhhyog (Industries)
Where PRVs Are Used
Oil & Gas
Steam Boilers
Chemical Plants
Water Heaters
Hydraulic Presses
FAQs
Q1. What triggers a pressure relief valve?
Answer: It opens when system pressure exceeds the valve's preset limit.
Q2. Can a PRV be reused after activation?
Answer: Yes, if it's undamaged and reseats properly, but frequent triggering may require replacement.
Q3. What is the difference between PRV and PSV?
Answer: PRV is mainly for liquid systems, PSV (pressure safety valve) is typically used in gas systems.
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