Hydraulic Pressure Reducing Valve: Working, Types & Industrial Uses
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What is a Hydraulic Pressure Reducing Valve?
A hydraulic pressure reducing valve (PRV) automatically maintains a reduced, steady outlet pressure from a higher inlet pressure in hydraulic systems. These valves prevent damage to equipment and ensure consistent system performance across Udhhyog like manufacturing, construction, and process industries.
How Does a Hydraulic PRV Work
A hydraulic PRV works by sensing the downstream pressure. When pressure exceeds the set limit, the valve throttles flow or closes to reduce it. It ensures safe and efficient operations in Udhhyog applications like presses, pumps, and CNC machines.
✅ Types of Hydraulic Pressure Reducing Valves
1. Direct-Acting PRV
Compact and fast-responding
Ideal for low-flow Udyog systems
2. Pilot-Operated PRV
Offers accurate pressure control
Best for high-pressure hydraulic Udyog machines
3. Relief-Type Reducing Valve
Diverts excess pressure to a reservoir
Used in mobile hydraulics and industrial presses
4. Proportional Reducing Valves
Electronically controlled
Suitable for CNC and automation Udyog sectors
๐ Comparison Table: Hydraulic PRV Types
| Type | Pressure Range | Response Time | Application Areas |
|---|---|---|---|
| Direct-Acting | Up to 250 bar | Fast | Mobile hydraulics, lifts |
| Pilot-Operated | Up to 400 bar | Moderate | Industrial presses, Udyogs |
| Relief-Type | Up to 350 bar | Fast | Steel plants, forklifts |
| Proportional Valve | Customizable | Variable | Automation, CNC machines |
๐ข Industrial Uses of Hydraulic PRVs (Udyog Applications)
Common Udyogs Using Hydraulic PRVs:
⚒️ Manufacturing Units – Maintain steady force in presses
⛏️ Construction Equipment – Regulate hydraulic cylinders
⚖️ Chemical Plants – Control fluid flow & pressure
✉️ Aerospace Workshops – High-precision machines
⚙️ Automobile Udyogs – Robotics & assembly lines
Benefits for Udhhyog:
Prevents hydraulic system damage
Reduces downtime and energy loss
Supports accurate control in heavy-duty machines
๐ธ Price of Hydraulic Pressure Reducing Valves in India (2025)
| Size (BSP/NPT) | Material | Type | Avg Price (INR) |
| 1/4″ - 1″ | Cast Iron/Brass | Direct Acting | ₹1,500 - ₹4,000 |
| 1″ - 2″ | Carbon Steel | Pilot Operated | ₹5,000 - ₹12,000 |
| 1″ - 3″ | SS 316 | Proportional Valve | ₹10,000 - ₹20,000 |
๐ Prices vary based on brand, certifications (ISO, CE), and quantity
How to Select the Right PRV for Your Udyog?
Know Your System Pressure
Choose Valve Type by Flow Needs
Pick Material Based on Fluid Compatibility
Check for Certifications (ISI, CE)
Compare Industrial Brands: Rexroth, Yuken, Parker
FAQ
What is the function of a hydraulic pressure reducing valve?
It regulates and lowers high inlet pressure to a controlled outlet pressure in hydraulic systems, protecting machinery and enhancing control.
Where are hydraulic PRVs used?
They're widely used in manufacturing Udyogs, construction machinery, CNC machines, chemical plants, and material handling systems.
What is the difference between pressure relief and reducing valve?
A pressure reducing valve maintains outlet pressure; a relief valve vents excess pressure to avoid damage.
What are the top brands of hydraulic PRVs in India?
Rexroth, Yuken, Parker, Eaton, and Polyhydron are preferred brands for Udyog buyers.
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